• PART NAME: Intricate formed part
• TOOLING: Prototype to short run
• ANNUAL USAGE: 1,000- - 10,000
• MATERIAL: 0.125 aluminum or steel
• FINISH: Sanded
• INDUSTRY: Transportation

Comments: Morrissey's new process cut tooling costs by 1/2 for intricate forming tools and provided much faster turn around time. In the past if your tooling for short run intricate formed parts have been prohibitive, this process may make them affordable in short runs.

• PART NAME: Lower Contact Arm
• TOOLING: Laser Cut Blanks, Staged Transfer Tooling
• ANNUAL USAGE: 3,000
• MATERIAL: Thickness .080 301-1/2 Hard Stainless Steel
• FINISH: None
• INDUSTRY: Construction

Comments: Laser cut and formed in multi-stage transfer tooling.

• PART NAME: Lock Component
• TOOLING: Progressive Die
• ANNUAL USAGE: 36,000
• MATERIAL: Annealed Stainless Steel Coil
• FINISH: None
• INDUSTRY: Security

 Comments: Tight tolerance part.

• PART NAME: Deflector Plate
• TOOLING: Compound/Stencil
• ANNUAL USAGE: 2,000
• MATERIAL: Thickness .074 1050 Annealed Spring Steel
• FINISH: None
• INDUSTRY: Small Arms

Comments: Formed from one hit in brake press. Secondary operations include heat treating and prep for plating.

• PART NAME: Insert
• TOOLING: Compound
• ANNUAL USAGE: 5,000
• MATERIAL: Thickness .060 304 Annealed Stainless Steel Coil
• FINISH: None
• INDUSTRY: Plastics Industry

Comments: Secondary operations include deburring.

• PART NAME: Cam Locking Bracket
• TOOLING: Compound Tooling
• ANNUAL USAGE: 1,000
• MATERIAL: Thickness .250 HRPO Hot Rolled Pickled in Oil
• FINISH: None
• INDUSTRY: Home and Garden

Comments: Close tolerance part with secondary machining operation.

• PART NAME: EMI Shield
• TOOLING: Short run/ Class B
• ANNUAL USAGE: 2,000
• MATERIAL: .015 301 1/2 hard stainless steel
• FINISH: Degreased
• INDUSTRY: Testing equipment

Comments: Very difficult part with numerous forms that fit into a molded plastic part.

• PART NAME: Side Panel
• TOOLING: Medium run/ Progressive Class A
• ANNUAL USAGE: 4,000
• MATERIAL: Cold roll steel
• FINISH: Zinc and clear
• INDUSTRY: ID card printer

Comments: Highly evolved part with numerous hardware inserts.

• PART NAME: Baffle
• TOOLING: Short run/ Class B
• ANNUAL USAGE: 1,000
• MATERIAL: 5052 H32 Aluminum
• FINISH: Anodized
• INDUSTRY: Air filtration

Comments: Shallow draw with numerous cutouts. Flatness is critical.

• PART NAME: Contact Arm
• TOOLING: Short run/ Class A/ Stage type tooling
• ANNUAL USAGE: 6,000
• MATERIAL: High carbon 1050 steel
• FINISH: Heat treated and black oxided
• INDUSTRY: Power hand tools

Comments: A very tough part before heat treating and an exceptionally tough part after heat treating. Morrissey was the first stamper to provide this part complete to the customer.

• PART NAME: Heat Shield Body Assembly
• TOOLING: Class B with assembly equipment
• ANNUAL USAGE: 10,000
• MATERIAL: Varying types of steel and plastics
• FINISH: Mil spec phosphate coating
• INDUSTRY: Military

Comments: This assembly has over twelve components that are manufactured and assembled in less than a four week period.

• PART NAME: Coupling Disc
• TOOLING: Compound die Class A
• ANNUAL USAGE: 2,000
• MATERIAL: .015 301 Full hard stainless steel
• FINISH: N/A
• INDUSTRY: Power transmission industry

Comments: Extremely close tolerance part. Previous vendor wire burned the disc to hold tolerance in doing so doubled the cost of the part.