• PART NAME: Assembly Baseplate Latch
• TOOLING: Compound
• ANNUAL USAGE: 10,000
• MATERIAL: Thickness .060 304 Annealed Stainless Steel Coil
• FINISH: None
• INDUSTRY: Medical

Comments: Secondary operations include 2 piece assembly, staking and rivetting.

• PART NAME: Rear Sight Base
• TOOLING: Compound/Staged Type Tooling
• ANNUAL USAGE: 10,000
• MATERIAL: Thickness .079 and .001 Annealed Cold Rolled Steel
• FINISH: Oil Dipped
• INDUSTRY: Small Arms

Comments: Secondary operations include extreme close tolerance machining, tapping and engraving.

• PART NAME: Spring Clip
• TOOLING: Progressive Die
• ANNUAL USAGE: 1,000,000 plus
• MATERIAL: Thickness .078 1074 Annealed Spring Steel
• FINISH: None
• INDUSTRY: Automotive Transmissions

Comments: Secondary operations include specialty heat treating.

• PART NAME: "The Plate"
• TOOLING: Progressive Die, 150 Ton Press
• ANNUAL USAGE: 50,000
• MATERIAL: Thickness .104 HRPO Hot Rolled Pickled in Oil
• FINISH: Clear Zinc Plate
• INDUSTRY: Valve

Comments: Took product from prototype to volume quantities. Over a period of 3 years went from short run to long run tooling with all tools built in-house.

• PART NAME: Valve Lever
• TOOLING: Progressive / Class A
• ANNUAL USAGE: 40,000
• MATERIAL: Brass
• FINISH: None
• INDUSTRY: Window hardware

Comments: Tolerance on in-line holes very tight.

Pressure transducer bracket

• PART NAME: Mounting Bracket
• TOOLING: Short run / Class B
• ANNUAL USAGE: 20,000
• MATERIAL: .060 cold roll steel
• FINISH: Zinc and yellow
• INDUSTRY: Control engineering

Comments: N/A

A very intricate part used in the assembly of hand held compass

• PART NAME: Spring Bezel Detent
• TOOLING: Progressive die/ Class A
• ANNUAL USAGE: 100,000
• MATERIAL: 1/4 hard beryllium copper
• FINISH: Heat treated to increase Rockwell Hardness
• INDUSTRY: Defense

Comments: N/A

High volume stamping replaces extrusion

• PART NAME: Nail Magazine
• TOOLING: (2) Progressive dies/ Class A
• ANNUAL USAGE: 150,000
• MATERIAL: 5052 H34 aluminum
• FINISH: Hard coat anodize
• INDUSTRY: Hand-tools

Comments: This is a conversion from a machined extrusion to a metal stamped part which provided a sizable cost reduction.

• PART NAME: Mechanisms
• TOOLING: Short run/ Class A/ Stage type tooling
• ANNUAL USAGE: 20,000
• MATERIAL: Heat treatable stainless steel
• FINISH: None
• INDUSTRY: Small arms, defense industry

Comments: The development and engineering of these parts was a joint effort between customer and Morrisey.